Nexcell Orbit RX Mesin Cetak Injeksi oleh King Steel Machinery Co., Ltd.

Karya Nexcell Orbit RX Mesin Cetak Injeksi oleh King Steel Machinery Co., Ltd. adalah pemenang yang sangat dihormati dari 2023 A' Design Award Perak yang sangat bergengsi dalam Kategori Kompetisi Desain Mesin Manufaktur dan Pengolahan.

PerakMesin· 2023

Nexcell Orbit RX Mesin Cetak Injeksi

oleh King Steel Machinery Co., Ltd.

Klien: King Steel Machinery CO., LTD

Pemenang A' Design Award Perak dalam Kategori Mesin

798,633

Pemenang Penghargaan Terverifikasi

Verifikasi Status Penghargaan untuk #142188

Lihat di A' Design Award Siaran Pers Lencana Penghargaan

Warna

Desain

Tentang Nexcell Orbit RX Mesin Cetak Injeksi

Nexcell Orbit RX adalah mesin cetak injeksi elastomer dengan pembusaan fisik yang dikembangkan untuk produksi midsole alas kaki. Mesin ini mencampur gas superkritis dengan plastik dan membentuk komponen melalui pencetakan injeksi, sehingga pembusaan kimiawi dapat dihindari dan material dapat didaur ulang sepenuhnya. Dua nampan dan dua unit penyuntik (twin gun) memungkinkan beberapa mode produksi dalam area pabrik yang terbatas. Selubungnya menggunakan lembaran logam berlapis dengan warna putih dan biru serta lampu peringatan terintegrasi. Akses masuk pada sisi samping dan belakang memudahkan penggantian cetakan, pembersihan, serta pemeliharaan rutin.

Pengakuan

Tentang A' Design Award Perak

Nexcell Orbit RX Mesin Cetak Injeksi adalah pemenang A' Design Award Perak, pengakuan yang sangat bergengsi yang diberikan kepada desain kelas atas yang indah dan mengesankan. Pemenang Perak adalah karya yang sangat cemerlang dan sangat kreatif yang menggambarkan keahlian, bakat, dan ketajaman luar biasa para desainernya. Nexcell Orbit RX Mesin Cetak Injeksi diharapkan menjadi karya yang menakjubkan, etalase keahlian, sangat profesional, dan sangat inovatif. Desain pemenang A' Design Award Perak ini adalah penemuan yang sangat menonjol dan dikagumi yang bermanfaat bagi dan memajukan batas-batas seni, sains, desain, dan teknologi. Nexcell Orbit RX Mesin Cetak Injeksi adalah kreasi yang sangat dicemburui yang membangkitkan keinginan, membawa perasaan positif, dan memercikkan keheranan dan kekaguman.

Di Balik Desain

Kit Pers

Kredit, anggota tim, dan detail teknis yang disediakan oleh desainer.

Keunikan: At present, most of the footwear industry uses EVA foam as the material for the midsole. However, its chemical foaming will bring problems such as harmful gas generated during decomposition, materials that cannot be recycled, complicated manufacturing processes, and the size of the finished product that is not easy to control. NexCell was successfully developed to make lighter shoes that could solve environmental pollution and meet consumers psychological expectations at the same time.
Dimensi & Kemasan: Orbit RX color continues to use comfortable and stable white as the base, with the brand spirit of blue, presenting a sense of technology and integrating the warning light function to show precision, reliability, professionalism, technology, and vitality. The rear side of the machine adopts a modular enclosure design with a laser-cut mesh window design of the brand logo to enhance brand recognition and facilitate heat dissipation, monitoring, and safety protection functions, further enhancing competitiveness.
Tag: Flexible, Multi-station, Multi-mode, Dual-tray, Multi-tray
Teknologi Produksi: Precision machines require rugged enclosures and shock and impact resistance for durability. Orbit RX internal ejector unit and mixer continue the generation of NexCell linear shield design to prevent dust. Meanwhile, the side and rear entrances of the machine are convenient for staff to enter the machine for material/mold replacement, routine maintenance, and cleaning. Furthermore, the machine is protected by black sheet metal coating, which conveys a sense of stability and reliability while avoiding damage to the exterior from scratches and bumps.
Tantangan Desain: It can also achieve low power consumption and time-saving in the process. The design team has introduced the exclusive AI KS-GATEWAY to provide the most impartial data on machine operation and remote operation, which is the perfect solution for production needs.
In the future, Orbit RX will not only be used in the footwear industry. but also in sports protective equipment, IC packaging, transportation, and other fields that require foaming elastomer.
Riset: The shoe industry currently uses EVA for the midsole, but the raw material is not strong enough and can only be achieved by other materials or chemical foaming. However, the greenhouse gases generated during the process are the main environmental damage.
For this reason, Orbit RX physical foam injection system uses supercritical gas to mix with plastic and then produce the product by injection molding. It has three main features: environmental protection, recyclable products, and high automation, and the material can be 100% recycled for sustainable use.
Inspirasi: NexCell Orbit RX is one of the few physical foaming elastomer injectors in the market that can be introduced into mass production, and it is a brand new model based on the previously developed NexCell machine. With the development of the physical foaming elastomer injector, Orbit RX can effectively reduce the production cost and provide the best stability, performance, and productivity. By linking different processes through two trays, it provides multiple production modes to meet the different needs of the product. Combined with the physical foaming system, it provides the best physical foaming elastomer injector mass production option.
Durasi Proyek: The project was exhibited in Taiwan in September 2020.
Alur Operasi: Orbit RX can reduce the amount of equipment investment and increase the use of factory space through a new process with two twin guns and a multi-mode multi-station with trays for the same process and the same output.
Anggota Tim: King Steel Machinery Co., Ltd.
Kredit Gambar: King Steel Machinery Co., Ltd.