Silver Packaging Design · 2020
Bakers Dozen Egg Carton 13 Pack Egg Carton
- A' Design Award 2020 Silver Winner in Packaging Design
- Awarded April 15, 2020
- CLIENT: Baker's Dozen Egg Cartons, LLC
- Estimated Number of Design Views: 31,962
- Verification code 8A6B3A8936 · Verify this award
About Bakers Dozen Egg Carton 13 Pack Egg Carton
The Baker's Dozen Egg Carton is a reusable molded pulp carton that holds 13 eggs. The eggs are arranged in two rows of four with a row of five between them. The carton is made of 100 percent recycled paper, using the traditional molded paper fiber method. Large packing machines handle even numbers of eggs, so the 13-egg carton is intended for small producers who pack eggs by hand at farm stands and farmers markets. A debossed logo keeps the surface smooth, so farmers can add their own labels.
Press Kit
- Unique Properties
- A reusable, molded pulp egg carton that holds 13 eggs. For small egg producers who pack their eggs by hand. Farm stands, farmer's markets and the like.
- Dimensions & Packaging
- Width 210 mm x 152 mm x 72 mm (closed)
- Tags
- egg carton, baker's dozen, package design, structural design
- Production Technology
- Although the Baker's Dozen Egg Carton contains an unconventional number of eggs, it is manufactured using a deliberately traditional method. Egg cartons made of molded paper fiber have have a long history. In this way the Baker's Dozen carton was designed to be structurally strange, yet familiar. (It is also made of 100% recycled paper.)
- Design Challenge
- Realizing that our customers were not retail consumers, but small poultry farms, we consulted directly with them - the famers who had been contacting us. What we learned that their customers typically reuse cartons, bringing them back to be refilled. Realizing that our customers had customers of their own, we came up with a self-effacing, debossed logo. This gave farmers the option of smoothly covering our logo with their own labels. Or they could simply rely on the carton's self-explanatory statement: "Contains 13 Farm fresh Eggs."
- Project Duration
- The project has taken about 8 years, in all, to complete.
- Operation Flow
- In 2012, when the Baker's Dozen Egg Carton was still only a concept, the Huffington Post listed the Baker's Dozen Egg Carton as 1 of several packaging concepts they wished were real.
Naturally, I wanted to grant their wish. But how?
Then I got a call in from Willow Valley Farms in Nebraska. And I had to tell them what I'd told so many others: that the product did not yet exist.
Together we formed Baker's Dozen Egg Cartons, LLC - Research
- Early on, a few large egg producers had expressed interest in our new 13-egg carton, but their egg-packing machinery was only designed to pack eggs in pairs. They could only handle even numbers like, 6, 12 or 18 eggs. To pack an odd number like 13 eggs, they would need to make a major retooling investment.
This meant that, for the time being, our cartons would only be practical for small egg-producers who would be packing their eggs by hand. (Farm-stands, farmer's markets and the like.) - Inspiration
- Maybe it was a counter-intuitive response to finding out that my cholesterol levels were slightly elevated. But, in 2011, I began to play around with an idea for fitting even more eggs into a carton. The Baker's Dozen Egg Carton was the eventual result.
- Patents
- Baker's Dozen Egg Cartons, LLC. (trademarks pending)
Colors of Bakers Dozen Egg Carton 13 Pack Egg Carton
Get Bakers Dozen Egg Carton 13 Pack Egg Carton
Award-Winning Package Design Services
We specialize in creating innovative packaging solutions that elevate brands and engage consumers. With over 30 years of experience, our team combines strategic thinking with creative excellence to deliver packaging that stands out on shelves and in minds.
G0E3 ShopDesign Interview about Bakers Dozen Egg Carton 13 Pack Egg Carton
Sometimes making one small change to an existing design seems to change everything.
Adding just one more egg to a regular carton of 12 is stupid, of course. Who really needs that one extra egg? Honestly, it’s an unnecessary caprice, so far as "consumer demand" is concerned.
But, as an idea, it was something that I just wanted to see. How should the eggs be arranged? What would it look like?
Adding just one more egg to a regular carton of 12 is stupid, of course. Who really needs that one extra egg? Honestly, it’s an unnecessary caprice, so far as "consumer demand" is concerned.
But, as an idea, it was something that I just wanted to see. How should the eggs be arranged? What would it look like?
Initially, I was focused on the idea that a hexagonal arrangement might be more efficient. I even claimed, at one point that I was fitting more eggs into a smaller area.
This turned out to all wrong for a variety of reasons. It was a meaningless calculation, for one thing, offering no practical benefit to a world of rectangular boxes, trucks and supermarket display cases.
When faced with the prospect, that this carton was actually going to be manufacture, my focus had to abruptly shift for capricious to practical problem-solving.
Exactly how big should the inner egg compartment to gently hold each egg in place? Not too tight, but not so loose that they rattle around inside. Ultimately, we wound up making our egg carton larger than a regular dozer pack, in order to accommodate a wider range of different egg sizes. (Since making Baker’s Dozen™ Egg Cartons in different sizes for different sized eggs, was certainly not in our launch budget!)
This turned out to all wrong for a variety of reasons. It was a meaningless calculation, for one thing, offering no practical benefit to a world of rectangular boxes, trucks and supermarket display cases.
When faced with the prospect, that this carton was actually going to be manufacture, my focus had to abruptly shift for capricious to practical problem-solving.
Exactly how big should the inner egg compartment to gently hold each egg in place? Not too tight, but not so loose that they rattle around inside. Ultimately, we wound up making our egg carton larger than a regular dozer pack, in order to accommodate a wider range of different egg sizes. (Since making Baker’s Dozen™ Egg Cartons in different sizes for different sized eggs, was certainly not in our launch budget!)
From my first sketches (in 2012) to production of our (now award-winning) Baker’s Dozen™ Egg Carton, it took about seven years. Of course, as an ongoing project, it’s easy to imagine that I might still need to make further design changes or improvements.
This idea was never commissioned. It was never a ”work-for-hire.” If anything, it was more like me "feeding the internet” in hopes of gaining attention for our small design firm. It began as novel packaging concept to attract internet eyeballs. And my only justification for ever working on it in the first place, was that is might lead to more business.
But, as is often the case these days, internet eyeballs and actual business do not always go hand in hand. I got a fair amount of online attention for the egg carton idea in 2012 — Bon Appetit, Huffington Post, but no real business opportunities presented themselves.
Not until I got a call in 2015 from Chad Wegener of Willow Valley Farms in Nebraska. Chad was calling to see if he could purchase some cartons. And I had to tell him what I’d told so many others: that the product didn’t really exist.
The thing is, I HAD found a source for molded pulp egg cartons but had not taken the next step. If he really wanted Baker’s Dozen Egg Cartons, I suggested to Chad, "why not partner with us?”
But, as is often the case these days, internet eyeballs and actual business do not always go hand in hand. I got a fair amount of online attention for the egg carton idea in 2012 — Bon Appetit, Huffington Post, but no real business opportunities presented themselves.
Not until I got a call in 2015 from Chad Wegener of Willow Valley Farms in Nebraska. Chad was calling to see if he could purchase some cartons. And I had to tell him what I’d told so many others: that the product didn’t really exist.
The thing is, I HAD found a source for molded pulp egg cartons but had not taken the next step. If he really wanted Baker’s Dozen Egg Cartons, I suggested to Chad, "why not partner with us?”
In 2015, our design firm (BEACH) formed a partnership with Willow Valley Farms of Nebraska. We named that partnership: "Baker's Dozen Egg Cartons, LLC.”
Our plan, at first, was to sell the cartons online to small poultry farms, but we’ve recently decided to try something else, instead.
Willow Valley Farms will be using the cartons exclusively, establishing a distinctive brand for their egg farm in the Omaha area.
We might consider some additional licensing arrangements sometime in the future, but Willow Valley Farms has a good supply of the cartons and will be launching soon.
Our plan, at first, was to sell the cartons online to small poultry farms, but we’ve recently decided to try something else, instead.
Willow Valley Farms will be using the cartons exclusively, establishing a distinctive brand for their egg farm in the Omaha area.
We might consider some additional licensing arrangements sometime in the future, but Willow Valley Farms has a good supply of the cartons and will be launching soon.
This question, reminds me another important thing I learned while trying to promote the 13-egg carton to large egg producers.
Early on, a few big companies had expressed interest, but their egg-packing machinery was only designed to pack eggs in pairs. They could only handle “even" numbers like, 6, 12 or 18 eggs. For them to pack an “odd” number like 13 eggs, however, they would need a major retooling investment. (Something they were probably smart not to take on — for the dubious benefit of 1 extra egg!)
This meant that, for the time being, our target customer is the small egg-producer who pack their eggs by hand. (Farm-stands, farmer’s markets and the like.)
Early on, a few big companies had expressed interest, but their egg-packing machinery was only designed to pack eggs in pairs. They could only handle “even" numbers like, 6, 12 or 18 eggs. For them to pack an “odd” number like 13 eggs, however, they would need a major retooling investment. (Something they were probably smart not to take on — for the dubious benefit of 1 extra egg!)
This meant that, for the time being, our target customer is the small egg-producer who pack their eggs by hand. (Farm-stands, farmer’s markets and the like.)
So much about the design depends on the name. And on consumers understanding what it means. A “baker’s dozen” is not a normal dozen of 12. It is always exactly 13. The idiom was first coined in 1599, and it refers to "the practice of medieval English bakers giving an extra loaf when selling a dozen in order to avoid being penalized for selling short weight.”
So if you know what a “baker’s dozen” is, then you understand what a perfect name it is for a 13-pack egg carton.
So if you know what a “baker’s dozen” is, then you understand what a perfect name it is for a 13-pack egg carton.
Let’s see… first I used a pencil and paper to work out what the inside partitions might look like. Then I used Adobe Illustrator and Photoshop to make a more realistic simulation. Later, when we were working with a molded pulp supplier, we needed to employ 3D tools and 3D printing (for prototype samples).
I hired Mark Armer of Armer Design & Engineering in California to build the 3D model for us.
And Chad's brother-in-law had access to 3D printing, a service that he generously donated to us.
And Chad's brother-in-law had access to 3D printing, a service that he generously donated to us.
Providing a 3D model turned out to be an absolute requirement for the manufacturer.
I had always imagined, that since my concept was a slight reshuffling of a traditional egg carton, that manufacturer of egg cartons would know best how to engineer it. They would simply need to follow my design sketches, and voila!
That, of course, is not how it’s done. So we needed the 3D modeling and printing technology. And having the 1st 3D-printed model, was a gratifying proof of concept, but also a good (early) opportunity to make some improvements. We made some revisions—removing some of the pillars, making the whole carton a tiny bit larger, etc.
I had always imagined, that since my concept was a slight reshuffling of a traditional egg carton, that manufacturer of egg cartons would know best how to engineer it. They would simply need to follow my design sketches, and voila!
That, of course, is not how it’s done. So we needed the 3D modeling and printing technology. And having the 1st 3D-printed model, was a gratifying proof of concept, but also a good (early) opportunity to make some improvements. We made some revisions—removing some of the pillars, making the whole carton a tiny bit larger, etc.
It was an impulsive decision. We had just launched the Baker’s Dozen Egg Carton website. And my thought was to promote the business and its distinctive egg carton.
I hadn’t understood how much work A’ Design requires of its applicants.
I was more used to the sort of contests where you make a submission and then simple wait for the results.
A’ Design, however, was constantly hectoring me about different ways in which I might improve my application! So many online forms to fill out! I must confess that I was, at times, peeved by all this. (Especially, if I was super busy with other work!)
Now that I’m a “silver medalist," however, it turns out to have been worth the extra work.
I hadn’t understood how much work A’ Design requires of its applicants.
I was more used to the sort of contests where you make a submission and then simple wait for the results.
A’ Design, however, was constantly hectoring me about different ways in which I might improve my application! So many online forms to fill out! I must confess that I was, at times, peeved by all this. (Especially, if I was super busy with other work!)
Now that I’m a “silver medalist," however, it turns out to have been worth the extra work.
I’d like to thank the folks at A’ Design for soldiering on during our shared global pandemic. I hope they’ve been to do this safely. I know that they’re based in Italy, which (like NYC where I am) has been hit hard by Covid-19.