Designet Nexcell Orbit RX Sprøytestøpemaskin av King Steel Machinery Co., Ltd. er en høyt verdsatt vinner av den svært prestisjetunge 2023 A' Design Award i Sølv i konkurransekategorien Produksjons- og prosesseringsmaskineridesign.
SølvMaskineri· 2023
Nexcell Orbit RX Sprøytestøpemaskin
av King Steel Machinery Co., Ltd.
Klient: King Steel Machinery CO., LTD
Vinner av A' Design Award i Sølv i kategorien Maskineri
Verifisert prisvinner
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Om Nexcell Orbit RX Sprøytestøpemaskin
Nexcell Orbit RX er en sprøytestøpemaskin for fysisk skummet elastomer, utviklet for produksjon av mellomsåler til fottøy. Maskinen blander superkritisk gass med plast og former deler ved sprøytestøping, slik at kjemisk skumming unngås og materialet kan resirkuleres fullstendig. To brett og doble sprøyteenheter muliggjør flere produksjonsmoduser innenfor et begrenset fabrikkareal. Kabinettet består av belagt platemetall i hvitt og blått med et integrert varsellys. Innganger på siden og bak forenkler formbytte, rengjøring og rutinemessig vedlikehold.
Anerkjennelsen
Om A' Design Award i Sølv
Nexcell Orbit RX Sprøytestøpemaskin er vinner av A' Design Award i Sølv, en usedvanlig prestisjefylt anerkjennelse som tildeles design i toppklassen som er nydelige og imponerende. Sølvvinnere er enormt briljante og usedvanlig kreative verk som viser designernes enestående ekspertise, talent og skarpsindighet. Nexcell Orbit RX Sprøytestøpemaskin forventes å være et praktfullt utstillingsverk som er bemerkelsesverdig profesjonelt og dypt nyskapende. Dette designet, som har vunnet A' Design Award i Sølv, er en svært bemerkelsesverdig, beundret oppfinnelse som gagner og flytter grensene for kunst, vitenskap, design og teknologi. Nexcell Orbit RX Sprøytestøpemaskin er et skaperverk mange misunner, som vekker ønsker, gir positive følelser og vekker undring og forundring.
Bak designet
Pressepakke
Krediteringer, teammedlemmer og tekniske detaljer levert av designeren.
- Unike egenskaper
- At present, most of the footwear industry uses EVA foam as the material for the midsole. However, its chemical foaming will bring problems such as harmful gas generated during decomposition, materials that cannot be recycled, complicated manufacturing processes, and the size of the finished product that is not easy to control. NexCell was successfully developed to make lighter shoes that could solve environmental pollution and meet consumers psychological expectations at the same time.
- Dimensjoner og emballasje
- Orbit RX color continues to use comfortable and stable white as the base, with the brand spirit of blue, presenting a sense of technology and integrating the warning light function to show precision, reliability, professionalism, technology, and vitality. The rear side of the machine adopts a modular enclosure design with a laser-cut mesh window design of the brand logo to enhance brand recognition and facilitate heat dissipation, monitoring, and safety protection functions, further enhancing competitiveness.
- Stikkord
- Flexible, Multi-station, Multi-mode, Dual-tray, Multi-tray
- Produksjonsteknologi
- Precision machines require rugged enclosures and shock and impact resistance for durability. Orbit RX internal ejector unit and mixer continue the generation of NexCell linear shield design to prevent dust. Meanwhile, the side and rear entrances of the machine are convenient for staff to enter the machine for material/mold replacement, routine maintenance, and cleaning. Furthermore, the machine is protected by black sheet metal coating, which conveys a sense of stability and reliability while avoiding damage to the exterior from scratches and bumps.
- Designutfordring
- It can also achieve low power consumption and time-saving in the process. The design team has introduced the exclusive AI KS-GATEWAY to provide the most impartial data on machine operation and remote operation, which is the perfect solution for production needs.
In the future, Orbit RX will not only be used in the footwear industry. but also in sports protective equipment, IC packaging, transportation, and other fields that require foaming elastomer. - Forskning
- The shoe industry currently uses EVA for the midsole, but the raw material is not strong enough and can only be achieved by other materials or chemical foaming. However, the greenhouse gases generated during the process are the main environmental damage.
For this reason, Orbit RX physical foam injection system uses supercritical gas to mix with plastic and then produce the product by injection molding. It has three main features: environmental protection, recyclable products, and high automation, and the material can be 100% recycled for sustainable use. - Inspirasjon
- NexCell Orbit RX is one of the few physical foaming elastomer injectors in the market that can be introduced into mass production, and it is a brand new model based on the previously developed NexCell machine. With the development of the physical foaming elastomer injector, Orbit RX can effectively reduce the production cost and provide the best stability, performance, and productivity. By linking different processes through two trays, it provides multiple production modes to meet the different needs of the product. Combined with the physical foaming system, it provides the best physical foaming elastomer injector mass production option.
- Prosjektvarighet
- The project was exhibited in Taiwan in September 2020.
- Driftsflyt
- Orbit RX can reduce the amount of equipment investment and increase the use of factory space through a new process with two twin guns and a multi-mode multi-station with trays for the same process and the same output.
- Teammedlemmer
- King Steel Machinery Co., Ltd.
- Bildekreditering
- King Steel Machinery Co., Ltd.
Sponset
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