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Xpan 2 Primary Function: Aarbechtsstiwwel vum Francis Lacroix

D'Wierk Xpan 2 Primary Function: Aarbechtsstiwwel vum Designer Francis Lacroix ass en héich geschätzten Gewënner vum prestigiéisen 2026 A' Design Award an Gold an der Wettbewerbskategorie Sécherheetskleedung a Perséinlech Schutzausrüstung Design.


GoldSchutzausrüstung· 2026

Xpan 2 Primary Function: Aarbechtsstiwwel

vum Francis Lacroix

Client: Royer

A' Design Award an Gold Gewënner an der Kategorie Schutzausrüstung

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Den Design

Iwwer Xpan 2 Primary Function: Aarbechtsstiwwel

Book Text: De Xpan 2.0 Stiwwel huet eng bahnbriechend Suelenarchitektur, déi fir extrem metallurgesch Ëmfeld entwéckelt gouf, wou thermesche Schutz a liicht Performance zesumme bestoe mussen. Seng fortgeschratt Suel widdersteet Hëtzt, Rutschen an Ofrëtzung an héichriskanten industriellen Ëmfelder. Eng hëtzt- a flammbeständeg Gummischuel ëmschléisst d'Zwëschesuel aus Polyurethan a formt esou eng integréiert thermesch Barrière, ouni op d'Stousdämpfung ze verzichten oder Gewiicht ze addéieren. D'Resultat setzt en neie Maßstab bei Sécherheetsschong fir flëssege Metall.

D'Unerkennung

Iwwer den A' Design Award an Gold

Xpan 2 Primary Function: Aarbechtsstiwwel ass e Gewënner vum A' Design Award an Gold, enger héich prestigiéiser Unerkennung, déi un éischtklassesch, wonnerbar an erausragend Designe vergi gëtt. Gold-Gewënner si ganz innovativ, visionär a blendend glänzend Kreatiounen, déi d'Talent, d'Wäisheet an d'Fäegkeete vun hire Designer reflektéieren. Et gëtt erwaart, datt Xpan 2 Primary Function: Aarbechtsstiwwel eng héich gelueften, trendsetzend a monumental Erfindung ass, déi beispillosen Wäert liwwert. Dëst mam Gold ausgezeechent Design ass e spektakuläert, respektéiert Projet, dat d'Grenze vun der Konscht, der Wëssenschaft, vum Design an der Technologie erweidert. Xpan 2 Primary Function: Aarbechtsstiwwel erzeegt intensiv Wënsch, erweckt Leidenschaft, encouragéiert Kreativitéit a faszinéiert eis.

Hannert dem Design

Press Kit

Credits, Teammemberen an technesch Detailer vum Designer zur Verfügung gestallt.

Eenzegaarteg Eegeschaften
The sole is designed in a way to encapsulate the quasi-totality of the polyurethane midsole by the heat and flame resistant rubber outsole leaving only a slight contour. Thus, offering a lighter and highly shock absorbing sole all the while providing maximal foot protection and durability.
Dimensiounen & Verpackung
A US size 9.0 (42 EU) pair has an approximate height of 200 mm and is built on an ergonomic shoelast designed to closely follow the natural morphology of the foot, ensuring fit precision and comfort. Each pair is packaged in a rectangular box measuring approximately 200 x 200 x 100 mm. The packaging, made from recycled and recyclable cardboard, protects the product from factory to end user.
Tags
Work boot, Safety boot, Cold Weather Protection, outsole technology, extreme job sites, Metatarsal Protection, Industrial Design
Produktiounstechnologie
The design process began with exploratory hand sketches to define proportions, functional zones and visual identity. Concepts were refined using Adobe Creative Suite (Illustrator and Photoshop) to develop precise renderings and material simulations. A detailed technical drawing was then produced to guide tooling and upper manufacturing. A comprehensive tech pack ensured accurate translation of design intent into production.
Design Erausfuerderung
The most complex challenge was achieving resistance to molten metal, particularly full immersion in liquid aluminum exceeding 1,000°C. Aluminum’s very low viscosity allows rapid penetration, making material selection and upper construction highly critical. The difficulty was intensified by bonding the upper to a rubber outsole through polyurethane injection, a material sensitive to heat above 150°C. Balancing extreme thermal protection with manufacturability required extensive experimentation and process control.
Fuerschung
Type of Research: Experimental product R&D following a five-phase Stage-Gate methodology. Research Objectives: Improve protection, comfort, and durability in molten metal environments. Methodology: Define measurable performance criteria and validate materials against them. Data Collection and Tools: Iterative lab testing on weight, slip resistance, molten metal splash and aluminum bath immersion. Participants: Internal R&D and manufacturing teams. Results: Measurable gains across all parameters. Insights and Impacts: Enhanced safety standards, industrial reliability, and long-term value for high-risk metal processing sectors.
Inspiratioun
The sole design draws inspiration from the aerodynamic geometry of the CF-105 Arrow developed by Avro Canada. Its triangular wing structure and directional arrow motifs informed the tread’s dynamic chevron pattern, engineered to enhance forward traction and stability. The project merges aerospace precision with industrial safety research, translating principles of thrust, grip, and structural resilience into a high-performance work boot outsole.
Projetdauer
The project started in January 2023 in Sherbrooke, Quebec, Canada, and was completed in December 2025. The three-year development cycle included the Definition, Design, Prototyping, and Production Implementation phases. The product was officially launched in January 2026. A continuous Monitoring and Feedback phase has been ongoing since market introduction to ensure long-term performance optimization.
Operatiounsablaf
The Xpan 2.0 boot improves upon previous generations in every critical aspect. It offers higher resistance to molten metal splash, enhanced slip protection on certified test surfaces, reduced weight, improved ergonomic fit, and greater durability against abrasion and tearing. Each performance parameter was tested and validated, demonstrating measurable progress over the previous model, already recognized as a global benchmark in primary and secondary metal processing environments.
Teammemberen
Sponsor: Simon La Rochelle
Innovation Director: Francis Lacroix
Product Developer: Vincent Blais
Project Manager: Elyzabeth Bouchard
Operations Director: Etienne Sirois
Production Technician: Brittaney La Penna
Production Technician: Simon Turk
Technical Partner: Benedetto Scarnera (SFB Srl)
Technical Partner: Felice Scarnera (SFB Srl)

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Gutt Design verdéngt grouss Unerkennug

Den A' Design Award ass eng international, vu Jury bewäert Auszeechnung fir gutt Design. Maacht mat beim A' Design Award fir eng Chance ze kréien, meritokratesch Unerkennug ze verdéngen, Bekanntheet, Prestige an Publizitéit fir Är Aarbecht ze gewannen. Nominéiert Äert Wierk fir den A' Design Award a konkurréiert ëm de begéierten A' Design Präis.

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